HL-Kattor.Heavy Duty Integrated Solution Provider

Segmental Launching Gantry

Segmental Launching Gantry is generally used in the erection of Highway Bridge and MRT Bridge, using precast segmental prestressed concrete box beam (PC beam) assembly. HL-Kattor segmental launching gantries have great efficiency in self-traveling construction is the key characteristic. The main beam, leg, and winch trolley make up its construction. The main girder serves as the load-bearing component, while the legs serve as the transverse and longitudinal movement, leveling, support, cross span, cross-scale, and other components. The precast girder is raised using a winch trolley.


Parameter

JP75 Segmental launching gantry

Technical Parameters 

Span

50m/75m (Min/Max)

Grade of the machine

A3

Maximum Longitudinal slope

 ±2.35%,_3.4%

Bridge Transverse Slope 

 ±2%

Min.curve radius

2500m

Max. Lifting weight

150ton

Spreader rotation

360°

Girder feeding method

Below

Overall size

L120×W11.8m×H14mW

Weight and power

680t, 210kw

Project where JP75 Segmental launching gantry was employed

Babahoyo River Bridge in Guayaquil City, Equador.

JP 1500-75 Segmental Launching Gantry

Technical parameters 

Span

60m (also for 50m, 75m)

Min. Curve radius

 1500m (60m span)

Max. Handling weight

Semi-span 1500t/ 10pcs (75m)

Semi-span 1000t/ 9pcs (75m)

Semi-span 1500t/ 13pcs (75m)

Max. Segment weight

160t

Longitudinal moving speed

2m/min

Lifting weight/ height

180t (including hook, 60m)

Lifting/ moving speed of hoisting trolley

0-3m/min; 0-15m/min

Project name 

Taizhou Bay Bridge project

JP2000-75 Segmental launching Gantry 

 Technical parameters 

Capacity

2000ton

Span

39m-75m

Segment weight

220t

Spreader Rotating angle

360°

Total length

188m

Self-weight

1800t

Lifting height

70m

Moving speed

0-1m/min

Horizontal moving speed

0.5m/min

Girder feeding method

Front/ Rear/ Below

Segmental assembling methods

Full-span cantilever assembling

Symmetrical cantilever assembling

Semi-span cantilever assembling

Project description

This segmental launching gantry is by far the largest in China. The design is versatile, takes into account various operating situations, and automatically adjusts the supporting leg and rotating spreader. The equipment can be used to build segmental bridges with a span under 75 meters.

LG40 Segmental Launching Gantry 

Project name 

Central-Wanchai- Bypass Project in Hongkong

Technical parameters 

Span

40m, 30m, 28m

Grade of machine

A3

Maximum Longitudinal slope

2.50%

Bridge transverse slope

 ±2.5%,  ±3.7%

Minimum curve radius

 300m

Maximum lifting weight (without hook)

160t

Spreader rotation

360°

Adjusting angle of spreader

±5%

Girder feeding method

Rear feeding and below feeding

Project description 

The CWB is 4 kilometers long. It is constructed on the Central and Wanchai reclamation area, and it features interchange points that connect Central, Wanchai, and Causeway Bay.

Equipment description 

The LG40 segment bridge launching gantry is 104 meters in length, is 4.35 meters tall, and weighs 335 tons. The main beam, front, middle, and back supporting legs, main hoisting trolley, 12.5-ton moving trolley, spreader, hanger, tensioning platform, hydraulic system, electric system, anchoring system, and numerous other components make up the entire machine.

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